BORFLEX: Innovations showcased at the InnoTrans 2024 trade fair on rolling stock and railway infrastructure

20 November 2024

BORFLEX’s stand at the INNOTRANS 2024 trade fair in Berlin. Technical components for rolling stock and railway infrastructure.

1/ INNOTRANS 2024

The InnoTrans 2024 trade fair was a must-attend event for the rail sector. BORFLEX, a key player in the field of elastomer and composite solutions, made a significant impact at this year’s event with its innovations, further cementing its role as a leading technical partner for rolling stock and infrastructure.

BORFLEX’s success at the trade fair is down to the hard work of our teams. The commitment shown by the BORFLEX teams is a testament to their dedication to delivering ever more innovative solutions tailored to the challenges facing the rail sector.

We showcased a number of innovations during the exhibition, reaffirming our role as a pioneer in the rail industry:

  • Bespoke products for rolling stock: solutions tailored to customers’ specific needs, featuring customised parts that offer robustness and durability.
  • The RUBBY® system for infrastructure: a flagship innovation from BORFLEX, designed to enhance the performance of railway infrastructure through advanced technologies.

Recycling solutions: BORFLEX is a leading manufacturer of components that can incorporate recycled rubber, thereby demonstrating its commitment to a more sustainable industry.
Beyond technical innovations, discussions regarding BORFLEX’s recycling capabilities were a particular highlight of this year’s event. We stand out for our ability to produce components – whether standard or bespoke – incorporating recycled materials, a major asset in addressing today’s environmental challenges.

This participation in InnoTrans 2024 has strengthened BORFLEX’s position

2/ ROLLING STOCK: PERFORMANCE AND DURABILITY

In the rolling stock sector, we showcased our advanced elastomer and composite solutions, developed to meet the growing demands for reliability, safety and sustainability.

Seals: Expertise in co-extrusion

At BORFLEX, we manufacture robust and reliable seals thanks to our expertise in co-extrusion. Designed to withstand a wide range of industrial environments, our seals are used in door and window systems, ensuring optimum protection against air and water ingress.

BORFLEX seals, co-extruded seals, extruded seals, moulded seals, bespoke seals in small and medium batches
BORFLEX bellows

Bellows: Resistance to Dynamic and Static Loads

Our bellows are designed to provide comprehensive protection even under conditions of high dynamic and static stress. They ensure maximum insulation and protection for mechanical components, whilst extending their service life.

Rubber-Metal Components: Bespoke Solutions for Vibration Damping

BORFLEX designs rubber-to-metal couplings that meet each customer’s specific technical requirements. Our components are particularly well-suited for vibration damping in railway bogies, ensuring both comfort and safety. Working closely with our customers, we develop bespoke solutions tailored to the unique requirements of each project.

Technical rubber-to-metal components, small and medium production runs – BORFLEX. Rubber-to-metal shock absorbers.
Rubber bogie axle supports replace wooden wedges and are more effective than them

Axle Bearings: Performance and Durability

Our axle mounts are designed for enhanced durability and can withstand up to 2,000 cycles. Thanks to an innovative magnetic fastening system, the rubber bushings attach securely to the axles, ensuring optimum reliability. In addition to their robust design, we offer the option to customise the mounts with a logo, as well as a strap-fastening option to ensure a perfect fit for all technical specifications.

Shark Fork: Innovation in Axle Shifting

The Shark Fork from BORFLEX makes it easier to move axles, whilst offering exceptional durability thanks to its material, which is specially designed to withstand outdoor conditions and temperature fluctuations. Suitable for all wheel diameters and widths, it ensures safe and ergonomic handling of the axles.

BORFLEX Shark Fork for safe axle movement. A durable, high-strength component for outdoor use

Thanks to these innovations, BORFLEX continues to offer comprehensive, high-performance and sustainable solutions for the railway industry and other industrial sectors. You can now view our full range of products in the ‘Rolling Stock’ section:

3/ INFRASTRUCTURE: INNOVATIVE SYSTEMS FOR MORE EFFICIENT NETWORKS

In the field of infrastructure, we have also highlighted cutting-edge technological solutions designed to enhance the performance and sustainability of rail and industrial networks.

Shoe for rail

Our rail cover is an innovative protective solution for rails, offering long-lasting protection against mechanical and environmental stresses. This product, specially designed for railway applications, protects rails against wear, impact and vibration. As well as extending the service life of the infrastructure, the rail cover reduces noise pollution and is very easy to install.

Protective sleeve for rails to protect against wear, vibrations and impacts. Reduces noise pollution. Easy to fit.
VELOSECUR by BORFLEX, a safety system used by local authorities to protect the wheels of bicycles, wheelchairs and pushchairs from the risk of slipping between the rails. Easy to install. VELOSECUR video.

VELOSECUR®

safety system VELOSECUR® is an innovative safety system designed by BORFLEX to protect railway tracks against the risk of derailment. This product, made from a durable elastomer, fills the gaps in railway tracks, thereby enabling cyclists to cross railway lines safely. Thanks to its simple and effective installation, VELOSECUR® enables railway operators to enhance line safety whilst reducing maintenance costs.

RUBBY® elastomeric and composite flooring

RUBBY® is an elastomer and composite flooring system developed by BORFLEX. RUBBY® offers a revolutionary alternative to traditional flooring systems. This new system comprehensively addresses safety and sustainability issues, as well as wider societal concerns. This flooring, which is both flexible and durable, helps to extend the lifespan of infrastructure whilst reducing the need for maintenance work.

RUBBY by BORFLEX, a registered trademark of the French group, a comprehensive flooring system offering a sustainable and safe innovation
RUBBY by BORFLEX, a comprehensive flooring system, widely favoured in railway stations as a replacement for wooden floors, which have become slippery and are not very durable over time. RUBBY for railway infrastructure.
gamme swisscross système RUBE by BORFLEX système pour passage à niveau en caoutchouc et béton. haute résistance, transition fluide entre la route et la voie ferrée. réduction des vibrations et chocs.

SwissCross RUBE® level crossing

SwissCross RUBE® is a level crossing that combines rubber and concrete. Designed to offer maximum durability, this system guarantees effective protection against wear and tear on the rails and associated infrastructure. Thanks to its high-strength elastomer properties, SwissCross ensures a smooth transition between roads and railway tracks, whilst reducing vibrations and impacts.

Thanks to these advances, BORFLEX continues to offer comprehensive, effective and sustainable solutions tailored to the rail industry and a range of other industrial sectors. You can now view our full range of products in the ‘Infrastructure’ section:

Key takeaways

By taking part in the InnoTrans 2024 trade fair, BORFLEX has reaffirmed its leading role in the development of innovative systems for the rail sector. Drawing on its expertise in elastomers and composites, the group is committed to supporting its partners in implementing sustainable, safe and high-performance technologies tailored to the mobility challenges of the future.

BORFLEX’s participation in this event underlines its ambition to meet the current and future needs of the rail sector, whilst remaining at the forefront of technological innovation.

For further information on the systems offered by BORFLEX®, please visit our website.

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