FIBERROLL® by BORFLEX: a range of AFP rolls offering ever-improving performance!

27 February 2024

Discover the latest breakthrough in composite manufacturing with FIBERROLL® 304, an innovation from BORFLEX®. This range of high-performance draping rolls pushes the boundaries of AFP technology and offers unrivalled customisation to meet the specific needs of every project. Customisation is available in terms of material type, dimensions, marking, colour and quantities (single units, small to large production runs)!


1. FIBERROLL® 304: A Revolution in Performance

The BORFLEX® Group will be exhibiting at the JEC World 2024 trade fair [Stand 6F89], and we are delighted to invite you to discover the Group’s latest innovations, in particular our range of rollers designed for high-temperature draping, the FIBERROLL® range.

Unveiled at JEC 2023, our latest product, the FIBERROLL® 304, has recently reached a significant milestone: it exceeded 5 kilometres of high-temperature drape life during tests carried out in collaboration with our partner Airbus Atlantic, representing an increase of more than 200 per cent compared with our previous range.

FIBERROLL® 304 is the result of several years of in-depth research into the behaviour of elastomers when exposed to high temperatures, supported by in situ testing. Its unique design, comprising a rubber compound specially developed for this application, ensures both the necessary deformation for draping and the maintenance of the roller’s cylindrical shape.


2. Customising your FIBERROLL® by BORFLEX

We continue to refine all our formulations and blends, placing particular emphasis on the materials’ temperature resistance and mechanical strength. This enables us to offer you new developments every year, always at the cutting edge of innovation. The FIBERROLL® by BORFLEX range offers complete customisation to meet customers’ specific needs. Our teams work closely with you to develop bespoke solutions tailored to your specific processes, thereby opening up new possibilities for a wide range of industrial applications in sectors such as aerospace, shipbuilding, energy and rail.

Furthermore, the BORFLEX Group offers a comprehensive and customisable range that meets the specific requirements of each project in terms of dimensions, materials and marking, providing the flexibility to ensure a perfect fit for your needs. With our expertise and commitment to innovation, we are able to provide bespoke solutions of the highest quality, meeting the industry’s most stringent standards.


3. AFP: Technology for Efficiency

Automated Fibre Placement (AFP) is a revolutionary technology in the field of composite manufacturing. It enables the automated placement of reinforcing fibres onto a matrix to create composite parts. This process is often robotised, ensuring extreme precision and unrivalled repeatability. By using AFP, manufacturers can produce complex composite parts with increased efficiency and reduced downtime. Our FIBERROLL® rollers designed specifically for AFP are engineered to deliver optimal performance, even in the most demanding environments. Thanks to their advanced technical specifications, these rollers enable the precise and consistent placement of reinforcing fibres, thereby contributing to the quality and reliability of the composite parts produced. Furthermore, FIBERROLL is a high-performance consumable that saves time in your processes, thanks to its impressive service life. This exceptional durability makes it a cost-effective and reliable choice for the automated placement of reinforcing fibres in the composite parts manufacturing process.


4. Discover our exclusive offering at the JEC World 2024 trade fair [STAND 6F89]

Visitors to JEC World 2024 are invited to get an exclusive preview of the FIBERROLL® 304 at the BORFLEX® stand, 6F89. Our team of experts will be delighted to showcase this revolutionary innovation and discuss opportunities for collaboration.

At the heart of our presentation, discover the latest advances in performance, showcasing the entire FIBERROLL® by BORFLEX range, which remains unrivalled to this day. These rollers, designed with an elastomer suitable for fibre placement, are capable of withstanding temperature peaks in excess of 400°C. The range offers continuous resistance from 80°C to 350°C, ensuring optimal performance in a variety of industrial environments.

BORFLEX®, Your Trusted Partner for Innovation in Composites

With over 65 years’ expertise in the fields of elastomers and composites, BORFLEX® remains your preferred partner for bespoke, high-performance solutions. Our commitment to innovation and our constant evolution make us industry pioneers, incorporating the latest technological advances to offer you effective and innovative solutions.

Thanks to our strong commitment to research and development (R&D), we are able to incorporate the most advanced technologies into our products, thereby ensuring optimum quality and reliability. This integration of cutting-edge technologies guarantees greater efficiency in your manufacturing processes, enabling you to save valuable time and successfully achieve your objectives.

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